ProAmpac

Case Study

Client:

ProAmpac

Surface Area:

1,600m2

Location:

Hull and Grimsby

Date:

October 2025

Aerial view of the Humber Bridge near Hull, East Yorkshire

Project Overview

Northern Star Flooring Ltd was appointed to carry out specialist flooring works for ProAmpac, a leading global packaging manufacturer. As an expert contractor providing installations of resin flooring for factories, we were able to advise on a suitable solution.

The project involved upgrading 1,600m² of production space to provide a durable, hygienic, and easy-to-maintain surface capable of withstanding high traffic and heavy equipment usage.

As this was a confidential project, all photography used is stock imagery for illustrative purposes only.


Scope of Work

The flooring specification called for the installation of a self-levelling epoxy screed system, finished with a UVR sealer to enhance durability and chemical resistance. Our team worked closely with the client to ensure minimal disruption to ongoing operations within the production environment.

Key steps included:

  • Surface preparation through mechanical grinding to ensure maximum adhesion.

  • Installation of KDR self-levelling epoxy screed, delivering a smooth, high-strength surface.

  • Application of UVR sealer, providing long-term resistance to UV light, abrasion, and chemical exposure.


Challenges

Working within a live production environment required careful planning and coordination. We implemented phased working areas and adhered to strict site protocols to maintain safety and cleanliness throughout the installation process.

 

Case Study Gallery

Operatives applying self levelling epoxy screed flooring
Cleaning a seamless resin floor in a hospital ward
KDR Resin Systems logo
A lineup of Northern Star Flooring's vans

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