Wholesale Plant Nursery

Case Study

Client:

Wholesale Plant Nursery

Surface Area:

650m2

Location:

Hull

Date:

January 2026

Yellow bay markings on a grey resin floor beside a grading line

Project Overview

A local wholesale plant nursery, located in Beverley, required a durable, easy-to-maintain flooring solution for their operational area. The existing floor had a worn paint coating and needed upgrading to improve durability, safety, and overall appearance while clearly defining walkways and working zones.

Northern Star Flooring Ltd. was appointed to carry out the full preparation and installation of a high build epoxy resin flooring system, including clearly marked pedestrian walkways and demarcation lines.

The Challenge

  • Existing painted floor coating showing signs of wear

  • Requirement for a hard-wearing surface suitable for a busy wholesale environment

  • Clear segregation of pedestrian walkways and working areas for health & safety compliance

  • Minimal disruption to day-to-day operations

Our Solution

Surface Preparation

To ensure maximum adhesion and longevity of the new flooring system, thorough mechanical preparation was carried out:

  • Shot blasting and diamond grinding to remove the existing paint coating

  • Mechanical preparation created a clean, textured surface

  • Full vacuuming to ensure the floor was free from dust and contamination

High Build Epoxy Resin Flooring

  • Mixed and applied a 2-part high build epoxy resin using rollers and squeegees

  • First coat applied evenly across the 650m² floor area

  • Once cured, a second coat was applied to achieve the required build, durability, and finish

  • Final floor colour: Grey, providing a clean, professional appearance

Walkways & Demarcations

  • Pedestrian walkways and working zones were carefully measured, marked out, and taped

  • A 2-part fast-curing epoxy line-marking paint was mixed and applied

  • Line markings were applied using rollers and brushes for accuracy

  • A second coat was applied once cured to ensure clarity and long-term visibility

The Result

  • A durable, seamless, and easy-to-clean epoxy resin floor

  • Clearly defined walkways and demarcation lines improving site safety

  • A professional finish suited to a high-traffic wholesale environment

  • A long-lasting flooring solution designed to withstand daily operational demands

Client Outcome

The new epoxy resin flooring has transformed the nursery’s operational space, providing a hard-wearing surface that enhances safety, improves workflow, and presents a clean, modern appearance aligned with the business’s professional standards.

Case Study Gallery

Yellow bay markings on a grey resin floor in a production unit
Yellow bay markings on a grey resin floor beside a grading line
Yellow line markings on a grey resin floor in a nursery building
Grey resin floor with yellow demarcation lines in a plant nursery
Grey resin floor with yellow bays beside plant nursery grading machinery
Yellow bay grid marked on a grey resin floor in a production room
Yellow bay markings set out across a grey resin floor
Grey resin floor with yellow bay markings in a storage area
Yellow bay markings on a grey resin floor in a nursery building
Yellow line markings on a grey resin floor at a wall junction
Grey resin floor with yellow bay markings running along a wall
Grey resin floor with yellow bay markings in a plant nursery building

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