Hilton Foods

Project Overview

Hilton Foods, a leading food production company, required a rapid food-safe flooring solution for their production area in Huntingdon. The project presented a unique challenge as the installation needed to be completed within a single night to minimize downtime and ensure the seamless continuation of operations.

Challenges

• Strict Time Constraints: The production area had to be fully operational the next morning, leaving no room for delays.
• Hygienic and Durable Finish: The flooring needed to meet food industry standards, ensuring a seamless, easy-to-clean surface.
• High-Traffic Area: The floor had to withstand heavy machinery and constant foot traffic.

Solution Implemented

To meet the project’s demands, the Sika UD200SR system was selected, incorporating an accelerator to speed up curing and allow for quicker trafficking. This system was chosen for its durability, chemical resistance, and suitability for food production environments.

Process & Execution

1. Surface Preparation: The existing floor was mechanically prepared to create a strong bond for the new system.
2. Application of Sika UD200SR: The resin system was applied efficiently to ensure an even, high-performance surface.
3. Accelerated Curing: The use of an accelerator significantly reduced curing time, ensuring the area was ready for use by the morning shift.
4. Final Inspection: A thorough quality check was conducted to ensure the flooring met the required standards.

Results & Benefits

• Minimal Downtime: The tight timeframe was successfully met, allowing Hilton Foods to resume operations without disruption.
• Enhanced Durability: The new floor offers long-term resistance to wear, chemicals, and heavy usage.
• Improved Hygiene & Safety: The seamless finish ensures easy cleaning and maintenance, critical for food production areas.
• Cost Efficiency: The fast turnaround reduced operational downtime, minimizing financial impact.

Client Feedback

Hilton Foods praised the efficiency and quality of the flooring installation, emphasising the importance of completing the project within the limited window available. The new flooring has significantly improved the functionality and longevity of the production area.

Conclusion

This successful project at Hilton Foods highlights the importance of selecting the right materials and expertise for time-sensitive industrial flooring installations. The use of Sika UD200SR with an accelerator ensured a high-quality, long-lasting solution within an extremely tight schedule.