Siemens Gamesa

Case Study

Client:

Siemens Gamesa

Surface Area:

150m2 and 550LM

Location:

Hull

Date:

Dec 2023

Collage of green resin walkways installed at a wind turbine blade factory

Project Overview

Northern Star Flooring Ltd was contracted by Siemens Gamesa to install a high-performance floor suitable for factories, at their busy and high-traffic facility in Alexandra Dock, Hull. The project required the application of Polycoat Rapide Coating Systems KDR (Polyaspartic) for designated walkways and zebra crossings to enhance safety and durability within the site. The work was completed over three consecutive night shifts to minimize disruption to Siemens Gamesa’s operations.

Scope of Work

  • Preparation and installation of 150 m² of high-performance flooring.
  • Application of 550 LM of precise line marking to define walkways and safety zones.
  • Use of Polycoat Rapide Coating Systems KDR, chosen for its rapid curing time, durability, and suitability for high-traffic industrial environments.
  • Execution of all work during night shifts to ensure seamless integration with Siemens Gamesa’s production schedule.

Challenges & Solutions

  • Tight Schedule: The project had to be completed within three nights to avoid disrupting operations. The rapid-curing Polyaspartic system allowed efficient application and minimal downtime.
  • Weather Conditions: Given the winter season, ensuring optimal curing conditions was critical. Careful planning and environmental control measures helped maintain the required temperature and humidity levels.
  • Precision in Line Marking: The site required highly visible, durable markings to ensure safety. We used high-contrast colors and precision application techniques to achieve clear and lasting results.

Results & Benefits

  • Improved Safety: Clearly marked walkways and zebra crossings enhanced workplace safety for employees and visitors.
  • Durability: The Polyaspartic system provided a long-lasting, hard-wearing surface resistant to wear and tear from heavy foot traffic.
  • Minimal Disruption: Completing the project on night shifts ensured Siemens Gamesa’s daily operations remained unaffected.
  • High-Quality Finish: The precision line marking and smooth application resulted in a professional, high-visibility finish.

Client Feedback

Siemens Gamesa expressed satisfaction with the quality, efficiency, and professionalism of the work carried out. The new flooring system significantly improved the site’s visual clarity and safety, aligning with Siemens Gamesa’s commitment to workplace excellence.

Conclusion

This project demonstrates Northern Star Flooring Ltd’s capability to deliver high-performance flooring solutions within demanding industrial environments. By utilizing advanced materials and strategic scheduling, we successfully met Siemens Gamesa’s requirements with minimal disruption, ensuring a durable and safety-compliant finish.

 

Case Study Gallery

Green resin walkway with yellow edge markings in a wind turbine blade factory
Green and white resin pedestrian crossing marked across a factory floor
Green resin pedestrian walkway beside a wind turbine blade in production
Grey resin floor with white line marking in a wind turbine blade production hall
Green resin walkway with yellow lining beside plant control panels
Green resin pedestrian walkway in a wind turbine manufacturing facility
Green resin walkway with yellow edging in a wind turbine manufacturing hall

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